Quality Assurance

KIPL has consistently placed an added emphasis on Quality Processes with in the company . Its strict adherence to the standard s of excellence in Quality has seen the company in attaining ISO 9001 certifications. Its unwavering focus on Quality is epitomized by the efficient work force. The adoption of latest technology and its exemplary product standards that emerge from the most stringent quality control tests. All these ingredients are synthesized to create an indomitable spirit of excellence.

TOTAL QUALITY MANAGEMENT

                                   KHYATI ISPAT Pvt. Limited (KIPL) has adopted the Total Productive Maintenance (TPM) and the induction of its new modernized unit inside the same premises has emphasized to function as drivers to quality and productivity enhancement. To date, the implementation of TPM has enables KIPL to achieve the Turnover of 363 Cores during the FY-2012 -2013.

    The TPM philosophy comprises a systematic methodology that aims to change the organization by changing the thinking style of people within the organization. It is a philosophy of prevention that advocates participation by all, and envisages an organization that is transformed into a learning workplace where people derive satisfaction through daily improvement.

    This approach focuses on developing a strong and profitable company constitution by completely eliminating defects, customer complaints, breakdowns and accidents within an organization. For this purpose, it suggests methods for loss identification, loss quantification and loss elimination. And, thereafter for sustaining the improved condition and steadily making further continuous improvements.

KHYATI has achieved the following gains through the adoption TPM :-

• Increased productivity.
• Improved product quality.
• Reduced manufacturing cost.
• On time delivery, always.
• Improved work environment.
• Motivated employees.
• Improved brand image.
• Delighted customers.

A Standard Quality manufacturing Plan is being attached here to for the quality plan adopted to manufacture the structural steels by the company.

Quality Management

     In the company Endeavour to be a pioneer in Re-Rolling Mills, it worked hard to merit the ISO: 9001-2001 (Quality System) certification, received during the year 2005 and from renewed up to 2014. KHYATI has been recommended for this prestigious certification by Ukas Quality Management, an internationally reputed certifying body.

Strengthening the TQM movement

     The company’s overall strategy of a achieving business results involves synergistic and cross-functional relationship between employees at all levels. The visible involvement and commitment of the top management has contributed significantly towards strengthening the TQM movement within the organization.

We perform quality check at different stages, which we can be envisaged through the  following flow-chart:

Incoming raw material

Feeding into the Furnace

Raw material testing

STRAIGHTENING

Resizing as per requirement

Cutting to Sizes

Slow Air Cooling

Testing for physical, Mechanical & Metallurgical properties

Rolling from 1st stand to 7th stand

Stacking lot size

Checking for dimesion, weight, surface finish

Dispatch